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What is an Air Compressor for Laser Cutting?-DEHAHA Compressor

DM30AAS Air Compressing System for Laser Cutting From DEHAHA

Exploring Air Compressors for Laser Cutting: DM30AAS Air Compressor by DEHAHA

 

Air compressors are vital components in various industries, facilitating the generation and supply of compressed air for a multitude of applications. When it comes to laser cutting, a specialized air compressor system like DM30AAS from DEHAHA plays a critical role in ensuring precision, efficiency, and reliability. In this article, we’ll delve into what air compressors are, their significance in laser cutting, and the unique features of the DM30AAS Air Compressing System.

 

What is an Air Compressor for Laser Cutting?

 

An air compressor for laser cutting is a specialized system designed to provide high-quality compressed air to laser cutting machines. Laser cutting requires a consistent and clean air supply to power the laser beam and assist in material processing. The air compressor ensures that the laser operates smoothly, delivering precise cuts without compromise.

DM30AAS Air Compressing System for Laser Cutting From DEHAHA
22KW PM VSD screw air compressor /600L air tank / Refrigerated dryer / Adsorption Dryer / One set precise filters (7pcs) / One skid-mounted platform(for the whole system)

 

Understanding the DM30AAS Air Compressing System

 

DM30AAS Air Compressing System is engineered specifically for laser cutting applications, incorporating advanced features tailored to optimize performance and reliability.

Let’s break down its main components and unique design elements:

 

Main Components of the DM30AAS System

 

  1. Screw Air Compressor (22KW PM VSD): This system features a variable speed drive (VSD) screw air compressor, allowing it to adjust its speed based on air demand. This flexibility enhances energy efficiency and reduces operational costs.
  2. 600L Air Tank: The sizable air tank acts as a reservoir, storing compressed air and ensuring a steady supply to meet the varying demands of laser cutting processes.
  3. Refrigerated Dryer and Adsorption Dryer: These dryers are crucial for removing moisture from the compressed air, preventing corrosion and maintaining air quality.
  4. Precise Filters (7pcs): Multiple filtration stages ensure that the compressed air is free from contaminants and oil residues, crucial for maintaining the integrity of laser optics.
  5. Skid-Mounted Platform: The entire system is mounted on a skid for easy installation and mobility within the workshop.

 

Special Design Features

 

 DM30AAS Air Compressing System incorporates innovative design elements to enhance efficiency and performance:

 

  1. Advanced Compression Technology: Additionally, it utilizes a third-generation asymmetric tooth shape for single-stage compression, optimizing gas production efficiency specifically for laser cutting needs.
  2. Robust Construction: Precision-cast cylinders and efficient air cooling mechanisms ensure durability and optimal heat dissipation, enhancing overall compressor performance.
  3. High-Efficiency Motor: Equipped with a custom-designed motor known for its low failure rate and exceptional efficiency, contributing to system reliability.
  4. Noise Reduction and Shockproof Design: Patented features minimize operational noise (as low as 72dB) and ensure stable operation in laser cutting environments.
  5. Automatic Protection System: Incorporates automatic shutdown, overload protection, and various alarms to safeguard against equipment malfunctions and ensure operational safety.
DM30AAS Air Compressing System for Laser Cutting From DEHAHA
When it comes to laser cutting, a specialized air compressor system like the DM30AAS from DEHAHA plays a critical role in ensuring precision, efficiency, and reliability.

 

Control System and Monitoring

 

DM30AAS is equipped with an advanced control system managed by a programmable logic controller (PLC). This system provides real-time monitoring of air compressor status, fault alarms, operational parameters, and historical data. With automatic and manual control options, operators can optimize performance and achieve unmanned operation for increased efficiency.

 

Conclusion: Enhancing Laser Cutting Efficiency

 

In summary, the DM30AAS Air Compressing System by DEHAHA is a cornerstone in laser cutting technology, ensuring optimal performance and reliability. Its specialized design, advanced features, and precise control mechanisms make it an indispensable component for businesses seeking to achieve superior results in laser cutting operations. With the DM30AAS, DEHAHA continues to drive innovation in compressed air systems, empowering industries to push the boundaries of precision engineering and manufacturing through laser technology.

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Scroll compression principle Compressor sucks air through air inlet located at outer scroll.Compression chamber goes smaller with rotary movement and trapped air is compressed.Compression chamber becomes minimum volume at the center of the scroll and air is pumped out through air outlet located at the center of scroll.These, suction, compression & discharging, process is repeated continuously. Long maintenance cycle with long life consumable parts. Compressor head replacement at every 10,000 hours or 4 years whichever comes earlier. Scroll oil free screw air compressor, 100% oil free for food industry, dental and medical industry. Technical parameter Model Capacity (m³/min ) Power (kW) Host architecture Exhaust pressure (Mpa) Noise (dB) Outlet diameter Dimensions (mm) L*W*H Weight (kg) DHH2OS 0.24 2.2 2.2*1 0.8 58±2 1/2 640*660*890 200 DHH3OS 0.41 3.7 3.7*1 0.8 58±2 1/2 640*660*890 220 DHH3OS 0.36 3.7 3.7*1 1 58±2 1/2 640*660*890 220 DHH5OS 0.60 5.5 5.5*1 0.8 58±2 1/2 640*660*890 240 DHH7OS 0.82 7.5 3.7*2 0.8 58±2 3/4 1000*690*990 300 DHH7OS 0.72 7.5 3.7*2 1 58±2 3/4 1000*690*990 300 DHH11OS 1.25 11 5.5*2 0.8 58±2 3/4 1000*690*990 340 DHH11OS 1.25 11 3.7*3 0.8 58±2 3/4 1150*690*1700 430 DHH11OS 1.08 11 3.7*3 1 58±2 3/4 1150*690*1700 430 DHH15OS 1.66 15 3.7*4 0.8 62±2 1 1490*1150*1290 620 DHH15OS 1.44 15 3.7*4 1 62±2 1 1490*1150*1290 620 DHH16OS 1.80 16.5 5.5*3 0.8 62±2 1 1150*690*1700 490 DHH18OS 2.14 18.5 3.7*5 0.8 65±2 1 1490*1150*1700 840 DHH18OS 1.77 18.5 3.7*5 1 65±2 1 1490*1150*1700 840 DHH22OS 2.55 22 5.5*4 0.8 65±2 1 1490*1150*1290 700 DHH22OS 2.55 22 3.7*6 0.8 65±2 1 1490*1150*1700 910 DHH22OS 2.11 22 3.7*6 1 68±2 1 1490*1150*1700 910 DHH30OS 3.40 30 3.7*8 0.8 68±2 5/4 1490*1150*2140 1140 DHH30OS 2.81 30 3.7*8 1 68±2 5/4 1490*1150*2140 1140 DHH33OS 3.60 33 5.5*6 0.8 68±2 5/4 1490*1150*1700 1010 Clean oil free compressed air Adopt 74 degree conicity dry seamless, more reliable seamless, eliminate air leakage. Not just compression process is oil free, but also on the afterward transportation adopt stainless steel pipe, stainless steel check valve, stainless steel air receiver(for air receiver mounted), ensure the quality of compressed air. High efficiency scroll air end Adopt the advanced oil free scroll airend, reliable bearing and grease, make sure the reliability and long life-span of airend, high precise machine for motivated scroll, fixed scroll and housing, ensure high efficiency of airend. Reliable seamless material, ensure compression chamber and lubricated transmit 100% be separate, ensure compressed air is oil free. High Reliability Cooling fan adopt integrated centrifugal impeller, low noise, high cooling air pressure, high cooling air, ensure the cooling air is enough, ventilation fan adopt silence axial fan, ensure the heat inside of cabinet could be eliminated in time. Heat exchange has been increased 20%-30%, anticorrosive treatment inner structure, after strict testing, ensure the exhausting air less than environment temp.+10-15ºC, reduce the burden of downstream equipment. Adopt direct driven, not belt driven, improve transmission efficiency & reliability, reduce the maintenance cost of changing belt. Project case 30Kw 120CFM compressor 8bar pressure oil free rotary scroll air compressor
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